Counterbalance Valve (IL)
Libraries:
Simscape /
Fluids /
Isothermal Liquid /
Valves & Orifices /
Pressure Control Valves
Description
The Counterbalance Valve (IL) block represents a counterbalance pressure control valve in an isothermal liquid network. A counterbalance valve is common in applications where highpressure events are common or when a task requires highpressure controlled manipulation at production speeds This includes tasks such as overloading hydraulics or lowering suspended loads. The valve functions under the force balance between a spring, the back pressure at port B, and the load pressure at port L. The valve responds to changes in the pilot line pressure. When the pilot pressure exceeds the back pressure, the valve begins to open.
There is no flow between ports B and P or ports L and P.
This figure shows a typical counterbalance valve cutaway.
Valve Opening
The block balances the forces of the counterbalance valve, such that
$${p}_{pilot}{A}_{pilot}+{p}_{load}{A}_{load}={p}_{back}{A}_{back}+{F}_{set}+{k}_{spring}{x}_{spool},$$
where:
p_{pilot} is the pressure at port P.
p_{load} is the pressure at port L.
p_{back} is the pressure at port B.
F_{set} is the accumulated force due to the spring.
k_{spring} is the spring constant.
x_{spool} is the linear position of the relief stage spool body. This position is relative to the unpressurized installed position.
The block sets the pressureacting areas A_{pilot}, A_{load}, and A_{back} according to the Pilot ratio parameter, R_{pilot}, such that
$${R}_{pilot}=\frac{{A}_{pilot}}{{A}_{load}},$$
and the Back pressure ratio parameter, R_{back}, such that
$${R}_{back}=\frac{{A}_{back}}{{A}_{load}}.$$
A ratio of 4:1 or 3:1 is typical for counterbalance valves.
The preset force, F_{spring}, represents the combined spring preloading and spring force at port B. This force is a function of p_{set}, the Set pressure differential parameter, such that
$${F}_{set}={p}_{set}{A}_{load}.$$
This figure shows the schematic from the Counterbalance Valve with Test Harness example where the pressure ports control the valve by acting on surfaces with differential area. The arrows show the direction of force due to pressure or spring force acting on the relief stage body. The gray sections represent a single, solid body that moves to the right when the relief stage opens. The check valve travels to the left when it opens.
Opening Parameterization
The block accepts linear or tabulated parameterizations. The check valve portion of the block operates identically to the Check Valve (IL) block.
When you set Opening parameterization to
Linear  Area vs. pressure
, the block calculates
the valve opening area, such that
$${A}_{valve}=\widehat{p}\left({A}_{max}{A}_{leak}\right)+{A}_{leak}.$$
The block calculates the normalized control pressure, $$\widehat{p}$$, as
$$\widehat{p}=\frac{\left({p}_{load}+{p}_{pilot}{R}_{pilot}{p}_{back}{R}_{back}\right){p}_{set}}{\left({p}_{\mathrm{max}}{p}_{set}\right)},$$
where p_{max} is the Maximum opening pressure differential parameter.
The normalized check valve pressure is
$$\widehat{p}=\frac{{p}_{control}{p}_{cracking}}{{p}_{max}{p}_{cracking}},$$
where:
p_{cracking} is the Cracking pressure differential parameter.
p_{max} is the check valve Maximum opening pressure differential parameter.
When the valve is in a nearopen or nearclosed position in the linear parameterization, you can maintain numerical robustness in your simulation by adjusting the Smoothing factor parameter. If the Smoothing factor parameter is nonzero, the block smoothly saturates the control pressure between p_{cracking} and p_{max}. For more information, see Numerical Smoothing.
When you set Opening parameterization to Tabulated data
 Area vs. pressure
, the block uses the same equations as for
the linear parameterization but with tabulated data. The tabulated data
represents area with respect to a given control pressure, where P_{control} =
p_{load} +
p_{Pilot}R_{Pilot}

p_{Back}R_{Back}. The first element of the Pressure differential
vector parameter is the set pressure, which is the control
pressure when the relief stage begins to open. The last element defines the
control pressure when the valve is fully open.
When you set Opening parameterization to Tabulated data
 Volumetric flow rate vs. pressure
, the volumetric flow rate
equations refer to these quantities:
$${\overline{\rho}}_{valve}$$ is the simulated average density of relief stage flow.
K is the flow coefficient through the relief stage.
Δp_{valve} is the pressure drop across the relief stage during flow.
Δp_{crit} is the critical pressure drop across the relief stage during flow.
p_{control} is the simulated control pressure.
p_{control,TLU,Ref} is an internally derived lookup table of changing control pressures.
p_{set} is the set pressure differential.
Re_{crit} is the Critical Reynolds number parameter.
C_{d} is the Discharge coefficient parameter.
ν is the kinematic viscosity.
K_{TLU,Ref} is an internally derived lookup table of changing flow coefficients as a function of valve area.
$${\dot{V}}_{TLU,Ref}$$ is the reference volumetric flow rate vector.
p_{pilot,Ref}, p_{back,Ref}, p_{load,Ref} are the pilot pressure, back pressure, and load pressure for the userprovided Reference volumetric flow rate vector parameter, respectively.
The block calculates the mass flow rate for the relief stage such that
$${\dot{m}}_{valve}={\overline{\rho}}_{valve}K\frac{\Delta {p}_{valve}}{{\left(\Delta {p}_{valve}^{2}+\Delta {p}_{crit}^{2}\right)}^{1/4}},$$
where:
$$\begin{array}{c}\Delta {p}_{valve}={p}_{load}{p}_{back}\\ \Delta {p}_{crit}=\frac{\pi \sqrt{2{\overline{\rho}}_{valve}}}{8{C}_{d}}\left(R{e}_{crit}\upsilon \right)\\ K=tablelookup\left({p}_{control,TLU,Ref},{K}_{TLU,Ref},{p}_{control},\text{interpolation=linear,extrapolation=nearest}\right)\end{array}$$
Liquid flows from the load port to the back port. The block extrapolates K to the nearest point after it calculates K_{TLU,Ref} as
$${K}_{TLU,Ref}=\frac{{\dot{V}}_{TLU,Ref}}{\sqrt{\Delta {p}_{valve,TLU,ref}}},$$
where Δp_{valve,TLU,ref} = p_{load,Ref}  p_{back,Ref}. The block calculates the control pressure as
$${p}_{control}={R}_{pilot}{p}_{pilot}+{p}_{load}{R}_{back}{p}_{back}$$
and the reference control vector as
$${p}_{control,TLU,Ref}={R}_{pilot}{p}_{pilot,Ref}+{p}_{load,Ref}{R}_{back}{p}_{back,Ref}+{p}_{offset},$$
where:
$$\begin{array}{l}{p}_{pilot,Ref}=1\text{atm}\\ {p}_{back,Ref}=1\text{atm}\\ {p}_{load,Ref}={p}_{back,Ref}+\Delta {p}_{valve,TLU,Ref}\end{array}$$
The block internally derives Δp_{flow,Ref}, which is the pressure drop for fluid flow in the specified reference curve. The block calculates p_{offset} internally as
$${p}_{offset}={p}_{set}{R}_{pilot}{p}_{pilot,Ref}{p}_{load,Ref}(1)+{R}_{back}{p}_{back,Ref}.$$
The table shows how the block controls the relief and check stages opening areas depending the Opening area parameter setting.
Opening parameterization  Relief stage  Check stage 

Linear  Area vs.
pressure 


Tabulated  Area vs.
pressure 


Tabulated  Volumetric flow rate vs.
pressure 


Predefined Parameterization
You can populate the block with preparameterized manufacturing data, which allows you to model a specific supplier component.
To load a predefined parameterization:
In the block dialog box, next to Selected part, click the "<click to select>" hyperlink next to Selected part in the block dialogue box settings.
The Block Parameterization Manager window opens. Select a part from the menu and click Apply all. You can narrow the choices using the Manufacturer drop down menu.
You can close the Block Parameterization Manager menu. The block now has the parameterization that you specified.
You can compare current parameter settings with a specific supplier component in the Block Parameterization Manager window by selecting a part and viewing the data in the Compare selected part with block section.
Note
Predefined block parameterizations use available data sources to supply parameter values. The block substitutes engineering judgement and simplifying assumptions for missing data. As a result, expect some deviation between simulated and actual physical behavior. To ensure accuracy, validate the simulated behavior against experimental data and refine your component models as necessary.
To learn more, see List of PreParameterized Components.
Assumptions and Limitations
The block operates in only the internal drain–external pilot, nonvented configuration.
When you set Opening parameterization to
Tabulated data  Volumetric flow rate vs. pressure
, the block uses values of volumetric flow rate with respect to the pressure drop across the relief stage to generate reference curves. The block assumes that the pilot port and back port are open to atmospheric pressure.