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Virtual Commissioning of Production Machines, Part 3: Control Design

From the series: Virtual Commissioning of Production Machines

Aldo Caraceto, MathWorks

Once web system dynamics have been modeled, you can tune the gains of the PID controller in the drive control system. Use a PID tuner to linearize a nonlinear Simulink^® model and to automatically calculate proportional, integral, and derivative gains. You can use the PID tuner to fine tune the design by changing how fast and aggressive the controller should be. Finally, you can verify the design by updating the PID controller block with tuned gains and simulating the controller with a plant model in a closed-loop simulation.

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Virtual Commissioning with Model-Based Design (White Paper)

Series: Virtual Commissioning of Production Machines

Part 1: Overview Perform virtual commissioning of a web tension controller using Model-Based Design with Simulink.

Part 2: Plant Modeling Model the dynamics of the web system using first principles in Simulink and physical modeling in Simscape.

Part 3: Control Design Tune the PID controller gains for the control drive using Simulink Control Design and verify results by running closed-loop simulation in Simulink.

Part 4: State Machine Design Design supervisory control logic using Stateflow.

Part 5: Code Generation Automatically generate IEC 61131 structured text from a Simulink model using Simulink PLC Coder for implementing the controller on a PLC.

Part 6: Summary Review recap on how Model-Based Design with Simulink is used for virtual commissioning of a web tension controller.

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Part 4: State Machine Design

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